E-Brochure
Less Gas, Less Moisture.
Less Gas, Less Moisture.
Just Switch The Nozzle.
Just Switch The Nozzle.
A Plastic Injection Molding Process Solution
VisionNozzle
Why We Built This
Built Out of Necessity.
Built Out of Necessity.
"Working across factories and job sites, I handled it all — injection molding, machining, welding, forging, and casting. But it was the injection process that wore me down the most, dealing with gas and moisture. I kept wondering why no one had solved it. That's how VisionNozzle began."
"Working across factories and job sites, I handled it all — injection molding, machining, welding, forging, and casting. But it was the injection process that wore me down the most, dealing with gas and moisture. I kept wondering why no one had solved it. That's how VisionNozzle began."
Hyunsik Kang, CEO
Hyunsik Kang, CEO
VisionInnovation
VisionInnovation
An image showing defects caused by moisture and gas during the injection molding process.
An image showing defects caused by moisture and gas during the injection molding process.
VisionNozzle — How It Works
Eliminating Gas and Moisture Before Injection
Eliminating Gas and Moisture Before Injection
Moisture and gas are released as the resin melts. There were limits to removing moisture with the conventional pre-drying method. This led us to the idea of removing moisture and gas immediately before injection.
Moisture and gas are released as the resin melts. There were limits to removing moisture with the conventional pre-drying method. This led us to the idea of removing moisture and gas immediately before injection.
We needed to create pores in the metal that would allow gas and moisture to escape while preventing resin from passing through. Additionally, after years of effort to develop a product that could withstand high temperatures of 240°C to 480°C for 24 hours, VisionNozzle was successfully created.
We needed to create pores in the metal that would allow gas and moisture to escape while preventing resin from passing through. Additionally, after years of effort to develop a product that could withstand high temperatures of 240°C to 480°C for 24 hours, VisionNozzle was successfully created.
VisionNozzle - Effects
Benefits of VisionNozzle
Benefits of VisionNozzle
You Only Need To Replace The Nozzle.
You Only Need To Replace The Nozzle.
No significant process changes or additional equipment installations are required. You can optimize your process and maximize production profits in a reasonable and practical manner.
No significant process changes or additional equipment installations are required. You can optimize your process and maximize production profits in a reasonable and practical manner.
Innovation in Quality & Efficiency
Innovation in Quality & Efficiency
Reduction in defect rate
Reduction in defect rate
Over 50%
Over 50%
Reduction of pre-drying time
Reduction of pre-drying time
Up to 8 hours → 2 hours
Up to 8 hours → 2 hours
Reduction in available workforce
Reduction in available workforce
4 people → 2 people (based on 4 injection molding machines)
4 people → 2 people (based on 4 injection molding machines)
Ensuring quality consistency
Ensuring quality consistency
Increased product reliability
Increased product reliability
Maximizing The Use of Recycled Materials
PCR content ratio
PCR content ratio
Improved by up to 2 times or more
Improved by up to 2 times or more
Waste plastic (defects, sprues, runners)
Waste plastic (defects, sprues, runners)
Reuse immediately after on-site crushing
Reuse immediately after on-site crushing
Eco-friendly production
Eco-friendly production
ESG management and RE100 implementation
ESG management and RE100 implementation
Less Energy. Lower Costs.
Less Energy. Lower Costs.
Electricity consumption
Electricity consumption
Save 50% or more
Save 50% or more
Hot air & dehumidifying dryers
Hot air & dehumidifying dryers
Not required
Not required
Annual process costs
Annual process costs
Save up to $26,000
Save up to $26,000
Process simplification
Process simplification
Approx. 80%
Approx. 80%
VisionNozzle - Where It Works
Trusted by Leading Global Companies Worldwide.
Trusted by Leading Global Companies Worldwide.
Car Headlight Lenses
Car Headlight Lenses
Ingredients : PMMA
Ingredients : PMMA
Monitor Diffusion Lens
Monitor Diffusion Lens
Ingredients : PC
Ingredients : PC
Car Seat Buttons
Car Seat Buttons
Ingredients : PC ABS
Ingredients : PC ABS
Car Audio
Car Audio
Ingredients : Nylon 6
Ingredients : Nylon 6
Car Charger
Car Charger
Ingredients : Nylon 6
Ingredients : Nylon 6
