E-Brochure - VisionNozzle
E-Brochure - VisionNozzle
Less Gas, Less Moisture.
Less Gas, Less Moisture.
Just Switch The Nozzle.
Just Switch The Nozzle.
Plastic Injection Molding Solution
Plastic Injection Molding Solution
VisionNozzle
VisionNozzle
Why We Built This
We Had The Same Problem.
We Had The Same Problem.
"I have worked with injection molding, machining, welding, forging, and casting in various factories and sites within foundational manufacturing industries. I found it particularly difficult during the injection molding process due to gas and moisture. After contemplating why this was so difficult to resolve, I ended up creating the VisionNozzle."
"I have worked with injection molding, machining, welding, forging, and casting in various factories and sites within foundational manufacturing industries. I found it particularly difficult during the injection molding process due to gas and moisture. After contemplating why this was so difficult to resolve, I ended up creating the VisionNozzle."
Hyunsik Kang, CEO
Hyunsik Kang, CEO
VisionInnovation
VisionInnovation
VisionNozzle — How It Works
Eliminating Gas and Moisture Before Injection.
Eliminating Gas and Moisture Before Injection.
There are limits to removing moisture and gas released as resin melts through pre-drying methods. Therefore, VisionNozzle removes moisture and gas immediately prior to injection.
There are limits to removing moisture and gas released as resin melts through pre-drying methods. Therefore, VisionNozzle removes moisture and gas immediately prior to injection.
To achieve this, we created pores in the metal that allow gas and moisture to escape while blocking the resin, and designed it to withstand high temperatures of 240°C to 480°C for 24 hours.
To achieve this, we created pores in the metal that allow gas and moisture to escape while blocking the resin, and designed it to withstand high temperatures of 240°C to 480°C for 24 hours.
VisionNozzle - Benefits
Benefits of VisionNozzle.
Benefits of VisionNozzle.
You Only Need to Replace The Nozzle.
You Only Need to Replace The Nozzle.
No significant process changes or additional equipment installations are required. You can optimize your process and maximize production profits in a reasonable and practical manner.
No significant process changes or additional equipment installations are required. You can optimize your process and maximize production profits in a reasonable and practical manner.
Innovation in Quality & Efficiency
Innovation in Quality & Efficiency
Reduction in defect rate
Reduction in defect rate
Over 50%
Over 50%
Reduction of pre-drying time
Reduction of pre-drying time
Up to 8 hours → 2 hours
Up to 8 hours → 2 hours
Reduced labor requirements
Reduced labor requirements
4 people → 2 people (based on 4 injection molding machines)
4 people → 2 people (based on 4 injection molding machines)
Ensuring quality consistency
Ensuring quality consistency
Increased product reliability
Increased product reliability
Actual Test Results
Actual Test Results
These are the results of testing and analysis conducted with the Korea Automotive Technology Institute(KATECH), using raw materials supplied through our business agreement with Borealis.
These are the results of testing and analysis conducted with the Korea Automotive Technology Institute(KATECH), using raw materials supplied through our business agreement with Borealis.
Enables the production of injection-molded foam that is denser than that produced by conventional nozzles.
Enables the production of injection-molded foam that is denser than that produced by conventional nozzles.
VisionNozzle
VisionNozzle
PP
PP
2,000x Magnificaiton
2,000x Magnificaiton
Conventioanl Nozzle
Conventioanl Nozzle
PP
PP
2,000x Magnificaiton
2,000x Magnificaiton
VisionNozzle
VisionNozzle
PP + GF30
PP + GF30
1,000x Magnificaiton
1,000x Magnificaiton
Conventioanl Nozzle
Conventioanl Nozzle
PP + GF30
PP + GF30
1,000x Magnificaiton
1,000x Magnificaiton
* May vary depending on the installation environment.
Less Energy. Lower Costs.
Less Energy. Lower Costs.
Electricity consumption
Electricity consumption
Save 50% or more
Save 50% or more
Hot air & dehumidifying dryers
Hot air & dehumidifying dryers
Not required
Not required
Annual process costs
Annual process costs
Save up to $26,000
Save up to $26,000
Lead Time Reduction
Lead Time Reduction
Approx. 80%
Approx. 80%
* May vary depending on the installation environment.
* May vary depending on the installation environment.
Maximizing The Use of Recycled Materials
PCR content ratio
PCR content ratio
Improved by up to 2 times or more
Improved by up to 2 times or more
Waste plastic (defects, sprues, runners)
Waste plastic (defects, sprues, runners)
Reuse immediately after on-site regrinding
Reuse immediately after on-site regrinding
Eco-friendly production
Eco-friendly production
ESG management and RE100 implementation
ESG management and RE100 implementation
Meeting regulatory and eco-friendly customer supply requirements
Meeting regulatory and eco-friendly customer supply requirements
* May vary depending on the installation environment.
* May vary depending on the installation environment.
VOCs Emission Analysis
These are the results of testing and analysis conducted with the Korea Automotive Technology Institute(KATECH), using raw materials supplied through our business agreement with Borealis.
These are the results of testing and analysis conducted with the Korea Automotive Technology Institute(KATECH), using raw materials supplied through our business agreement with Borealis.
Test method
Test method
MS300-55 Rev.12 (Precision Analysis)
MS300-55 Rev.12 (Precision Analysis)
Heating conditions
Heating conditions
65℃, 2h / Cool to Room Temperature 30min
65℃, 2h / Cool to Room Temperature 30min
#1 PP(V) / Virgin PP
#1 PP(V) / Virgin PP
VisionNozzle
VisionNozzle
#2 R-PP(V) / Recycled PP
#2 R-PP(V) / Recycled PP
VisionNozzle
VisionNozzle
#3 PP(H) / Virgin PP
#3 PP(H) / Virgin PP
Conventional Nozzle(KATECH)
Conventional Nozzle(KATECH)
#4 R-PP(H) / Recycled PP
#4 R-PP(H) / Recycled PP
Conventional Nozzle(KATECH)
Conventional Nozzle(KATECH)
Research Results(FITI-certified Test Report)
Research Results(FITI-certified Test Report)
The fact that there was no difference in VOC emmissions between the two nozzles in virgin PP verified that the issue was not caused by the nozzle itself.
The fact that there was no difference in VOC emmissions between the two nozzles in virgin PP verified that the issue was not caused by the nozzle itself.
The variation between nozzles observed only with recycled PP is interpreted to be because the impurities or low-molecular-weight components remaining in the recycled PP react sensitively to the temperature profile, shear conditions, and residence time of each nozzle.
The variation between nozzles observed only with recycled PP is interpreted to be because the impurities or low-molecular-weight components remaining in the recycled PP react sensitively to the temperature profile, shear conditions, and residence time of each nozzle.
Benzene
Benzene
Conventional Nozzle
Conventional Nozzle
972.8 μg/m³
972.8 μg/m³
VisionNozzle
VisionNozzle
565.5 μg/m³
565.5 μg/m³
Toluene
Toluene
Conventional Nozzle
Conventional Nozzle
64.2 μg/m³
64.2 μg/m³
VisionNozzle
VisionNozzle
49.7 μg/m³
49.7 μg/m³
Styrene
Styrene
Conventional Nozzle
Conventional Nozzle
254.7 μg/m³
254.7 μg/m³
VisionNozzle
VisionNozzle
218.7 μg/m³
218.7 μg/m³
Formaldehyde
Formaldehyde
Conventional Nozzle
Conventional Nozzle
42.2 μg/m³
42.2 μg/m³
VisionNozzle
VisionNozzle
17.0 μg/m³
17.0 μg/m³
VisionNozzle - Use Case
Used by Various Companies.
Used by Various Companies.
Car Headlight Lenses
Car Headlight Lenses
Material : PMMA
Material : PMMA
Monitor Diffusion Lens
Monitor Diffusion Lens
Material : PC
Material : PC
Car Seat Buttons
Car Seat Buttons
Material : PC/ABS
Material : PC/ABS
Car Audio
Car Audio
Material : Nylon 6
Material : Nylon 6
Car Charger
Car Charger
Material : Nylon 6
Material : Nylon 6
E-Brochure - VisionControl
E-Brochure - VisionControl
Plastic Injection,
Plastic Injection,
Auto-Controlled.
Auto-Controlled.
AI-Based Plastic Injection Molding
Process Controller
AI-Based Plastic Injection Molding
Process Controller
VisionControl
VisionControl
(Coming Soon)
(Coming Soon)
AI-generated video for pre-launch illustration purposes
Why We're Building This
Inconsistent by Weather, Environment and Operator Skill.
Inconsistent by Weather, Environment and Operator Skill.
"There was a limit to having humans manually respond to constantly changing temperature, humidity, and raw material conditions, and we wanted to solve the problem where even a slight mismatch in conditions would lead to defects."
"There was a limit to having humans manually respond to constantly changing temperature, humidity, and raw material conditions, and we wanted to solve the problem where even a slight mismatch in conditions would lead to defects."
Hyunsik Kang, CEO
Hyunsik Kang, CEO
VisionInnovation
VisionInnovation
VisionControl - How It Works
Manual Control → Data-driven AI Control
Manual Control → Data-driven AI Control
By converting all process variables into data, the AI analyzes the information and controls the equipment. This enables real-time process optimization adapted to environmental changes.
By converting all process variables into data, the AI analyzes the information and controls the equipment. This enables real-time process optimization adapted to environmental changes.
Before
Environmental Changes
Temperature and humidity changes caused by the weather
⬇
Change Detection & Response
Operator-Dependent Process Control
⬇
Manual Mixing
Virgin Material + PIR Only
Quality depends on operator expertise
⬇
Injection via Existing Nozzle
Defects from including gas & moisture
⬇
Quality Inspection
High defect rate
⬇
Scrap(Regrind & Dispose)
Scrap Waste: Sprue, Runner, Rejects
⬇
No Data Accumulation
Manual Re-Setup by Operator Each Cycle
2 operators for 3 machines
Limited PCR Use
High energy overhead
* Results may vary depending on the implementation environment and level of automation.
* Results may vary depending on the implementation environment and level of automation.
VisionControl
Environmental Changes
Temperature and humidity changes caused by the weather
⬇
Change Detection & Response
Data-Driven Process Control (Vision Nozzle + IoT + AI)
⬇
AI Auto-Mixing
Virgin Material + PIR + PCR
AI calculates optimal ratio from temp & humidity
AI calculates optimal ratio from temp & humidity
⬇
Injection via VisionNozzle
Gas & moisture are removed at the point of injection
⬇
Real-time QC
Defects down by 50%
⬇
Automatic scrap grinding and PIR re-feeding
On-Site Immediate Reuse via Auto-Blender
⬇
Accumulate & Optimize
Process Data Learning & Continuous Update
1 operator for 5~6 machines
Up to 2× more PCR usage
50% less energy
* Results may vary depending on the implementation environment and level of automation.
* Results may vary depending on the implementation environment and level of automation.
VisionNozzle + IoT → Real-time On-site Data Collection
VisionNozzle + IoT → Real-time On-site Data Collection
Real-time field information, such as temperature, humidity, and gas data, is collected through the VisionNozzle and IoT sensors attached to the manufacturing equipment and transmitted to the gateway.
Real-time field information, such as temperature, humidity, and gas data, is collected through the VisionNozzle and IoT sensors attached to the manufacturing equipment and transmitted to the gateway.
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Always Optimal. AI-Controlled Molding Conditions.
Always Optimal. AI-Controlled Molding Conditions.
By utilizing an artificial intelligence model (Transformer) to automatically adjust the nozzle band heater and humidity control, optimal molding conditions are maintained. This minimizes defect rates caused by temperature and humidity variations, securing process stability.
By utilizing an artificial intelligence model (Transformer) to automatically adjust the nozzle band heater and humidity control, optimal molding conditions are maintained. This minimizes defect rates caused by temperature and humidity variations, securing process stability.
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Intelligent AI Blending. Auto-Calculated Optimal Ratios.
Intelligent AI Blending. Auto-Calculated Optimal Ratios.
Based on supervised and reinforcement learning, the system calculates the optimal blend ratio of virgin resing and recycled to determine the recycled raw material ratio. Afterward, the smart dosing system mixes the recycled raw materials with milligram-level precision and error correction.
Based on supervised and reinforcement learning, the system calculates the optimal blend ratio of virgin resing and recycled to determine the recycled raw material ratio. Afterward, the smart dosing system mixes the recycled raw materials with milligram-level precision and error correction.
Real-Time Defect Analysis & Optimization, Enabled by Smart API Control.
Real-Time Defect Analysis & Optimization, Enabled by Smart API Control.
The API service linked with the injection molding board performs initialization control and issues automatic control commands based on the analyzed data.
The API service linked with the injection molding board performs initialization control and issues automatic control commands based on the analyzed data.
By analyzing data collected through IoT sensors attached to manufacturing equipment, we diagnose the causes of defects in real time and optimize temperature and humidity control using AI analysis results to maximize production efficiency.
By analyzing data collected through IoT sensors attached to manufacturing equipment, we diagnose the causes of defects in real time and optimize temperature and humidity control using AI analysis results to maximize production efficiency.
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VisionControl - Benefits
A Sensible Path to Smart, Sustainable Manufacturing.
A Sensible Path to Smart, Sustainable Manufacturing.
Scale Up PCR Usage.
Scale Up PCR Usage.
For PCR formulation, the AI makes decisions and executes them based on on-site data.
For PCR formulation, the AI makes decisions and executes them based on on-site data.
This allows our clients to eliminate quality variations caused by differing levels of human skill, and instead determine and control the blend ratio according to the current conditions, enabling the continuous use of a larger amount of PCR than before.
This allows our clients to eliminate quality variations caused by differing levels of human skill, and instead determine and control the blend ratio according to the current conditions, enabling the continuous use of a larger amount of PCR than before.
Lower Energy & Operating Costs.
Lower Energy & Operating Costs.
Optimize the production process in real time based on on-site data.
Optimize the production process in real time based on on-site data.
In particular, through intelligent power distribution and scheduling that considers the operating efficiency of the nozzle, injection machine, and the entire system, it uses only the necessary amount of energy and minimizes carbon emissions.
In particular, through intelligent power distribution and scheduling that considers the operating efficiency of the nozzle, injection machine, and the entire system, it uses only the necessary amount of energy and minimizes carbon emissions.
Smarter Maintenance with Data.
Smarter Maintenance with Data.
By applying predictive maintenance and automatic optimization algorithms based on accumulated data, we extend the lifespan of molds and equipment while enhancing overall process stability.
By applying predictive maintenance and automatic optimization algorithms based on accumulated data, we extend the lifespan of molds and equipment while enhancing overall process stability.
One Operator. Up to Six Injection Machines.
One Operator. Up to Six Injection Machines.
Because the dryer, humidity controller, and mixer are controlled automatically, a single operator can manage 10 injection molding machines (previously: 2 to 3 operators per machine).
Because the dryer, humidity controller, and mixer are controlled automatically, a single operator can manage 10 injection molding machines (previously: 2 to 3 operators per machine).
* This is an estimate and may vary depending on the actual deployment site.
The Longer It Runs, the Smarter It Gets.
The Longer It Runs, the Smarter It Gets.
As more data accumulates, AI-driven decisions become more precise.
As more data accumulates, AI-driven decisions become more precise.
In particular, by continuously improving raw material efficiency, we can maximize production profits using fewer resources than before.
In particular, by continuously improving raw material efficiency, we can maximize production profits using fewer resources than before.
Driving RE100 and ESG Performance.
Driving RE100 and ESG Performance.
By expanding the use of recycled materials such as PCR and reducing energy consumption and carbon emissions, we can achieve RE100 and steadily build on our ESG management performance.
By expanding the use of recycled materials such as PCR and reducing energy consumption and carbon emissions, we can achieve RE100 and steadily build on our ESG management performance.
At the same time, it helps reduce the cost of complying with environmental regulations and meets the eco-friendly supply requirements of clients.
At the same time, it helps reduce the cost of complying with environmental regulations and meets the eco-friendly supply requirements of clients.
E-Brochure - About Us
E-Brochure - About Us
Rational Solutions.
Rational Solutions.
Built Around Our Customers.
Built Around Our Customers.
VisionInnovation
VisionInnovation
Customer-Driven Solutions
Same Problem. Solved Sensibly.
Same Problem. Solved Sensibly.
VisionInnovation is a Korean manufacturer that has spent years thinking about how to do plastic injection molding better. We build sensible solutions for companies facing the same challenges — both in Korea and abroad — solutions that are grounded in a genuine understanding of our customers and the people who work on the floor.
VisionInnovation is a Korean manufacturer that has spent years thinking about how to do plastic injection molding better. We build sensible solutions for companies facing the same challenges — both in Korea and abroad — solutions that are grounded in a genuine understanding of our customers and the people who work on the floor.
How We Build
Intuitively Safe.
Intuitively Safe.
VisionInnovation's products are used by field workers of various nationalities around the world. They must be safe to use, even if there is a language barrier or a lack of experience.
VisionInnovation's products are used by field workers of various nationalities around the world. They must be safe to use, even if there is a language barrier or a lack of experience.
For example, in the case of connection terminals, they are all made in different sizes. Since they only connect to matching terminals, incorrect connection is impossible. Furthermore, if an issue occurs with the equipment, it is indicated with intuitive codes based on international standards, allowing for intuitive troubleshooting even without knowing the language.
For example, in the case of connection terminals, they are all made in different sizes. Since they only connect to matching terminals, incorrect connection is impossible. Furthermore, if an issue occurs with the equipment, it is indicated with intuitive codes based on international standards, allowing for intuitive troubleshooting even without knowing the language.
As such, we believe that a product that can be intuitively used by people from diverse backgrounds is the safest product, and we uphold this as a core philosophy of our product development alongside rationality.
As such, we believe that a product that can be intuitively used by people from diverse backgrounds is the safest product, and we uphold this as a core philosophy of our product development alongside rationality.
Business Partner
Growing Together with Our Partners.
Growing Together with Our Partners.
R&BD and Business Support
Open
R&BD and Business Support
Open
Who It's For: Machine Manufacturers & Plastic Injection Molders
Open
Who It's For: Machine Manufacturers & Plastic Injection Molders
Open
Official Website
See More at Our Official Website.
See More at Our Official Website.
See More at Our Official Website.
Check Out Our Patents, Certifications, and Business Presence at Home and Abroad.
Check Out Our Patents, Certifications, and Business Presence at Home and Abroad.
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